FEM model

Finite Element Modelling (FEM) of conical indentation

The present model is a simulation of the conical nanoindentation process, using the FEM software ABAQUS.

The Matlab function used to generate a Python script for ABAQUS is : python_abaqus

The model is axisymmetric with a geometry dependent mesh and restricted boundaries conditions.

Geometry of the (multilayer) sample

Each layer of the sample is characterized by its thickness (\(t_\text{i}\)).

The thickness of the substrate (\(t_\text{sub}\)) is set as 2 times the highest thin film thickness.

The width (\(w\)) of the sample is calculated in function of the substrate thickness or the indenter tip defect.

No delamination is allowed between thin films or between thin film and substrate.

Note

Dimensions are in nm.

_images/fem_model_geometry.png

Figure 31 Geometry of the sample in the FEM model.

Geometry of the indenter

The indenter is defined as a rigid cono-spherical indenter. A spherical part is defined at the apex of the conical indenter (see Figure 32).

_images/conospherical_indenter.png

Figure 32 Scheme of a cono-spherical indenter.

The radius \(R\) of the spherical part is calculated from the tip defect \(h_\text{tip}\) and the cone angle \(\alpha\), using the following equation. For Berkovich, Vickers and Cube-Corner indenters, the equivalent cone angle is used to set the cone angle.

\[R = \frac{h_\text{tip}}{\frac{1}{sin(\alpha)} - 1}\]

In case of a perfect conical indenter (\(h_\text{tip} = 0\text{nm}\)), a tip defect of 1nm giving a radius of \(R = 1.6\text{nm}\) is set into the Python file. Defining a cono-spherical tip avoids the geometrical singularity at the apex of the perfect conical indenter, which would imply an infinite stress at the contact interface. But, any non-zero positive value for the tip radius can be set into the GUI.

The transition depth \(h_\text{trans}\) between the spherical and the conical parts of a cono-spherical indenter, is calculated from the followig equation:

\[h_\text{trans} = R(1-sin(\alpha))\]

Find here the Matlab function to calculate the tip radius: tipRadius.m.

Find here the Matlab function to calculate the transition depth: transitionDepth.m.

Find here the Matlab function to calculate the tip defect: tipDefect.m.

Mesh

The multilayer sample is divided by default into solid elements with eight nodes and axisymmetric deformation element CAX8R is adopted.

It is possible to divide the sample into solid elements with four nodes and with axisymmetric deformation element CAX4R, by changing the value of the variable “linear_elements” in the Matlab function python4abaqus from 0 (quadratic elements) to 1 (linear elements).

Note

  • CAX4R: A 4-node bilinear axisymmetric quadrilateral, reduced integration, hourglass control.
  • CAX3: A 3-node linear axisymmetric triangle.
  • CAX8R: An 8-node biquadratic axisymmetric quadrilateral, reduced integration.
  • CAX6M: A 6-node modified quadratic axisymmetric triangle.
_images/fem_model_mesh.png

Figure 33 Screenshot in Abaqus of the mesh example used in the FE model.

Material properties

For each layers of the multilayer sample, the material properties (Young’s modulus and Poisson’s ratio) are defined using the inputs given by the user from the GUI. Material properties are considered by default to be isotropic. The density is set by default to 1.0.

Note

Young’s moduli are in GPa.

Contact definition

The contact is defined by default frictionless for the tangential behavior and hard for the normal behavior.

The external surface of the indenter is defined as the “master” region and the top surface of the (multilayer) sample is defined as the “slave” region.

Note

Usually, the effect of friction may be neglected when indenter tips with half-angle larger than 60◦ are used (e.g.: Berkovich, Vickers) [1], [4], [2], [3] and [5].

Boundaries conditions

Nodes are constrained along the rotation axis from moving in the radial direction (\(x\)). The nodes on the bottom surface of the sample are constrained along the radial axis from moving in the radial (\(x\)) and vertical (\(z\)) directions (see Figure 34 and Figure 35).

Indentation process is simulated by imposing a vertical displacement to the rigid indenter along the (\(z\)) axis (see Figure 34 and Figure 35). A value of 200nm for the indentation depth is set by default.

_images/fem_model_bc.png

Figure 34 Schematic of boundaries conditions used in the FE model.

_images/fem_model_parts_bc.png

Figure 35 Screenshot of the FE model with BCs in Abaqus.

Warning

Indentation displacement is given in nanometers and is negative.

Generation of the Python script for ABAQUS

After material properties are configured (Young’s moduli and Poisson’s ratios) and the model geometry is given (thickness for each thin films), a Python script for ABAQUS can be generated by pressing the ‘FEM’ button.

The python script is saved in the folder where your nanoindentation results are stored.

To generate the FEM model in ABAQUS, apply the following procedure:

  • start ABAQUS
  • select the folder containing input files : ‘File’ ==> ‘Set Work Directory...’
  • select and run the Python file containing the FEM model (*.py) : File’ ==> ‘Run Script’

Note

Dimensions are in nm and Young’s moduli are in GPa, implying that load is in nN.

Results of the FEM simulation

The following pictures were obtained for a multilayer Au/Ti/SiO2/Si.

_images/fem_result_S_Mises.png

Figure 36 Screenshot of the Von Mises stress distribution at maximum load.

_images/fem_result_S_Mises_zoom.png

Figure 37 Screenshot (with a zoom in on the contact area) of the Von Mises stress distribution at maximum load.

_images/fem_result_U_magnitude.png

Figure 38 Screenshot (with a zoom in on the contact area) of the magnitude of the displacement at maximum load.

References

[1]Atkins A.G. and Tabor D., “Plastic indentation in metals with cones” (1965).
[2]DiCarlo A. et al., “Prediction of stress–strain relation using cone indentation: effect of friction” (2004).
[3]Harsono E. et al., “The effect of friction on indentation test results” (2008).
[4]Johnson K.L., “Contact Mechanics” (1987), ISBN - 9780521347969.
[5]Wang. Y.,, “Effects of indenter angle and friction on the mechanical properties of film materials” (2016). <http://dx.doi.org/10.1016/j.rinp.2016.08.008>`_